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Monomaterial

In the context of flexible packaging, a monomaterial refers to a material that is primarily made from one type of plastic – typically PE or PP-based. As a common rule of thumb for design for recycling, a structure is considered ‘mono’ if at least 90% of its total weight consists of the target polymer. The remaining portion may consist of printing inks, adhesives or thin functional layers such as barrier films – provided these do not interfere with the recycling process.

Common mono-materials:

  • Mono-PE duplex: MDO-PE / PE-EVOH-PE (COEX-PE with EVOH <5%)
  • Mono-PP triplex: OPP/OPPmet/CPP

Mono-material vs. mono-film

The term mono-film describes the specific design of a single film. Monomaterial, on the other hand, describes the material logic of a multi-layer film composite, which consists predominantly of a polymer family.

Examples:

  • Mono-film: Single PE film
  • Monomaterial: Laminate composite of MDO-PE film and extruded LDPE film

Sources as of 23 January 2025:

  • CEFLEX – D4ACE Guidelines;
  • RecyClass – Natural PE Flexible Films
  • Innoform

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Lasse Harder

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